Facility of design and food safety optimization by Food Safety Works

Case Study: Facility Design & Food Safety Optimization

Kundan Sweets (Nirvadhi)

Company Brief

Established in 1978, Kundan Sweets (Nirvadhi) has evolved into a trusted destination for Taste, Trust, and Togetherness. The brand offers a wide range of authentic sweets and savory delicacies. Each product is crafted to preserve heritage while meeting modern expectations. Originating in Burhanpur, a historic city in Madhya Pradesh, the company has expanded across India, bringing customers on a culinary journey through traditional recipes and distinctive flavors.

With decades of experience, Kundan Sweets remains committed to authenticity. The brand honors its roots while serving a growing customer base across multiple branches nationwide.

Challenges

As the business scaled, the organization encountered significant operational and food safety challenges. At the same time, the team preserved the traditional manufacturing method. They struggled to optimize space due to limited infrastructure and evolving regulatory expectations. Moreover, ensuring compliance with applicable Food Safety Standards required a structured approach.

The team recognized that plant design, including equipment design, layout, zoning, ventilation, and drainage, plays a crucial role in consistent product quality and safety. Therefore, it became essential to identify a facility layout that aligned with both traditional processes and modern food safety requirements.

Solutioning

Kundan Sweets collaborated with experts to redesign the facility and integrate food safety into everyday operations. The intervention included:

  • Facility Design Based on Movement Patterns
    The team designed the layout by carefully analyzing the movement of people and materials. This enhanced workflow efficiency, reduced contamination risks, and improved overall operational safety.
  • Dedicated Units for Mithai and Namkeen Production
    The team developed separate sections for mithai and namkeen to respect traditional processes while ensuring hygienic segregation.
  • Integration of Traditional Practices with Modern Standards
    Although the team retained traditional preparation methods, they reorganized them to align with structured food safety principles.
  • Streamlined Inward and Outward Movement
    The team established a well-defined process for managing raw material intake and finished product dispatch. This helped the staff understand the connection between facility flow and food safety compliance.
  • Strategic Equipment Placement
    The team positioned equipment according to operational logic, hygiene zoning, and ease of maintenance.

As a result of these measures, the organization created a more efficient and food-safety-compliant manufacturing space.

Value Proposition

By prioritizing thoughtful plant design, Kundan Sweets strengthened its long-standing presence in the Indian sweets segment. The redesigned facility enabled optimal use of space, better resource management, and improved adherence to Food Safety Standards.

Although traditional methods remain at the heart of the brand, the new design ensures that the team manufactures every product in a safer, more controlled environment. As a result, the company continues to deliver high-quality mithai and namkeen to customers while fostering a culture of continuous improvement within the organization.

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