Plant Layout, Design and Floor Plan
Designing for food safety is the foundation of every factory, kitchen, and cafeteria we plan. Our designs meticulously consider the movement of people, materials, air, and water while optimizing space and capacity — all within the framework of national and international food safety regulations and standards.
Plant Layout & Design
Effective Food Safety Management Systems (FSMS) start with a well-thought-out plant design that facilitates smooth workflows to minimize contamination risks. A frequent pitfall in many setups is inaccurate forecasting of space requirements during different production phases. We collaborate closely during the design stage to define infrastructure needs that support efficient operations and compliance with standards such as GMP, HACCP, FSSC 22000, and FSSAI — ensuring your facility functions safely without adding unnecessary complexity.
Equipment Design & Review
If the equipment that comes in contact with food, it must be designed for food safety and cleanability. Our design review includes looking at the material specifications, designing for cleanability, keeping in mind the CIP and COP protocols, and the flow of material through the equipment. The design also ensures that the regions are accessible for cleaning while not exposing the product unnecessarily.
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Lab Layout & Design
Having a dedicated in-house laboratory accelerates testing for raw materials, intermediates, and finished products, reducing inventory hold-ups and speeding up shipments. We assist with the setup of labs tailored to your specific testing needs, help establish accreditation through NABL, and guide you in selecting the right testing equipment to enhance operational quality.
Cafeteria Layout & Design
The design of cafeterias is critical in maintaining food safety. We start with doing a demand estimation, people flow and food menu to create an optimal design that ensures smooth flow of personnel and material flows while reducing the risk of cross-contamination. We develop cafeteria plans that balance space efficiency with compliance to food safety norms, incorporating best practices to ensure a hygienic and comfortable dining environment.
Kitchen Layout & Design
Indian kitchens present unique challenges, often preparing 80-100 diverse dishes daily with complex ingredient lists, including fresh produce. Our kitchen designs leverage deep knowledge of Indian culinary processes and food safety protocols to create efficient, hygienic spaces. Working closely with chefs, we optimize workflows, space, and time management to uphold safety without compromising on culinary creativity.
We carefully plan workflow paths for people, materials, air, and water to create a unidirectional flow to prevent any cross-contact between raw and finished products.
Standards like GMP, HACCP, FSSC 22000, and FSSAI have specific requirements of the design to ensure that there is no cross-contamination. Our design ensures you stay compliant effortlessly.
Before we start the design we take input on the production capacity, machinery/equipment details, raw material inventory, finished goods inventory as well as packaging material inventory. We then include the support facility requirements to come up with the optimum space requirements.
Absolutely. We help with lab layout, equipment procurement, and processes to achieve NABL accreditation.
Indian kitchens handle complex dishes with many ingredients. Our designs cater specifically to these challenges, balancing safety and operational efficiency.
Yes, we offer both on-site and remote consulting across India to support your design needs.